# Mill Dyeing Process from Grey Fabric to Finished Fabric

**YouTube:** [How to Configure Mill Dyeing Process from Grey Fabric to Finished Fabric?](https://www.youtube.com/watch?v=Ks8oWV5rJQI)

## How to Configure Mill Dyeing Process from Grey Fabric to Finished Fabric?

In this tutorial, we will walk you through the complete **Mill Production Process Flow in Logic ERP**, explaining each stage—from **master configuration** to **finished fabric receipt and cost finalization**.

***

### Overview of Pre-Configured Masters

Before starting the mill production process, ensure the following masters are already configured in the system. These master's will be used throughout the entire workflow.

***

### Mill Ledger Setup

* Navigate to **Setup → New Account Module**
* Create the required **Mill Ledgers**

<figure><img src="/files/TuCydqewEd3Aa5bFAYOP" alt=""><figcaption></figcaption></figure>

* These ledgers are used for **issuing stock to mills during production**

Item Master Configuration (Multiple Pack Sizes)

* Go to **Setup → Items → Multiple Pack Sizes**
* Create the following items:

**Raw Material**

* **Grey Fabric**
  * Treated as raw material
  * Issued for further processes such as **Dyeing** and **Bleaching**

<figure><img src="/files/zZ54jScEFA3vB9UfB9jg" alt=""><figcaption></figcaption></figure>

**Finished Goods**

* **Blue Fabric**
* **Navy Blue Fabric**
  * Represent final output after mill processing

<figure><img src="/files/19B5g9jyLSYNMZUkiNNW" alt=""><figcaption></figcaption></figure>

**Godown (Warehouse) Setup**

* Navigate to **Setup → Godown**
* Create multiple **Mill Godowns**

<figure><img src="/files/PbCvCTnFEsYzUUVgaXhB" alt=""><figcaption></figcaption></figure>

* These godowns are used for:
  * Material movement
  * Proper inventory tracking
  * Process-wise stock control

***

### Creating the Purchase Order (Raw Material Procurement)

* Go to **Purchase Order Module**
* Enter:
  * Supplier Name
  * Item (Grey Fabric)
  * Quantity (generally ordered in bulk)
  * Rate

<figure><img src="/files/XouWbhNwMa16d1PQTi43" alt=""><figcaption></figcaption></figure>

* Save the **Purchase Order**

***

### Purchase Chalan (Purchase Inward with Lot Tracking)

**Configuration Check**

Before creating the purchase chalan:

* Open **Configuration Settings**
* Enable:
  * **“Prompt for Lot Number for Every Item during PO Retrieval”**

<figure><img src="/files/z67EaCtqXgx2TMLfWDsR" alt=""><figcaption></figcaption></figure>

**Retrieve Purchase Order**

* Select Supplier
* Click **Retrieve Order**
* Choose **Purchase Order Delivery Note**
* Select the relevant Purchase Order and click **OK**

<figure><img src="/files/ZO6fMqhzHo7QPmxI2ZJ3" alt=""><figcaption></figcaption></figure>

* Select the item and proceed

<figure><img src="/files/YAoW41a7iESte4enBNxk" alt=""><figcaption></figcaption></figure>

**Lot-Wise Entry**

* The **Lot-wise Quantity Breakup Window** opens
* Enter details provided by the supplier:
  * Lot Number
  * Bale / Taka Number
  * Quantity per lot

<figure><img src="/files/ueyjnJ11ucpp5M0DU6LC" alt=""><figcaption></figcaption></figure>

*Note:* Bulk fabric is often supplied in multiple lots, bales, or takas, and each must be recorded separately.

**Save Purchase Chalan**

* Verify all lot-wise entries

<figure><img src="/files/m24hQOUu495woIjBuOnX" alt=""><figcaption></figcaption></figure>

* Select the appropriate **Godown**

<figure><img src="/files/31t8QBVM7F8YHE0mmQPd" alt=""><figcaption></figcaption></figure>

* Save the document

***

### Stock Transfer to Mill for Processing

* Go to **Stock Transfer - Godown-Wise**
* Select:
  * Mill Ledger
  * Source Godown
  * Destination (Mill) Godown

<figure><img src="/files/IL0ff0SN3sFA5JLyLROD" alt=""><figcaption></figcaption></figure>

* Enter:
  * Grey Fabric details
  * Lot / Bale / Taka number
  * Quantity to be issued

<figure><img src="/files/vZ5c2kdxkGMX6sCko3vB" alt=""><figcaption></figcaption></figure>

* Save the stock transfer

This completes the **material issue to the mill** for dyeing or bleaching.

***

### Job Work Received Against Issue (Mill Processing Receipt)

**Configuration Setup**

Before recording receipt:

* Open **Job Work - Received Against Issue**&#x20;
* Click on **Configuration**
* Define:
  * **Lot Number Expression** (for automatic lot generation)
  * **Lot Rate Formula** (for accurate process-wise costing)

<figure><img src="/files/N3HiSShTFdjh0m7nAVll" alt=""><figcaption></figcaption></figure>

**Retrieve Stock Transfer**

* Click **Retrieve from Godown Stock Transfer**
* Select the relevant transfer document

<figure><img src="/files/jhnSGjgyVcp7v0Cr15br" alt=""><figcaption></figcaption></figure>

* The issued details are auto populated:
  * Issued Item Details (Grey Fabric)
  * Lot-wise issued quantity

<figure><img src="/files/VvJaBTamhDmwlw0Ybh7X" alt=""><figcaption></figcaption></figure>

**Enter Receipt Details**

* Enter:
  * Bill Number
  * Additional Lot Number

<figure><img src="/files/UpQTdnajnvS0IJAuFwHl" alt=""><figcaption></figcaption></figure>

* Click **Edit** under the *Received* option

<figure><img src="/files/CB3NSeEHoZIyYG32cf1p" alt=""><figcaption></figcaption></figure>

**For each lot, enter:**

* Finished Item Name
* Received Quantity
* Processing Rate
* Waste Quantity (if any)
* Godown for storing received stock

<figure><img src="/files/MYIOQGm3JPdHLGwoi6Pd" alt=""><figcaption></figcaption></figure>

***Note**:*

* Lot numbers for finished items are **auto generated** based on configuration.
* The **Rate Pack** column displays the original purchase rate.

***

### Recording Additional Expenses

* Use the **Other Expense** column to record extra costs

<figure><img src="/files/J0K2ECwnTzwHYsIzlWQF" alt=""><figcaption></figcaption></figure>

* Press **Space Bar** to open **Assembly Expense Details**

<figure><img src="/files/ThSagQxpiGed0HoxKmId" alt=""><figcaption></figcaption></figure>

* Select or create expense heads from:
  * **Setup → Assembly Expense Module**

**Once added:**

* The **Basic Rate** of the received lot is automatically recalculated
* Final per-unit cost is updated accurately

<figure><img src="/files/sLST5rmqgTvCrruWgo18" alt=""><figcaption></figcaption></figure>

***

### Waste / Shrinkage Handling

* Enter wastage or shrinkage quantity (e.g., 10 meters)
* Example:
  * Issued Quantity: 180 meters
  * Waste: 10 meters
  * Net Received: 170 meters

<figure><img src="/files/0uNBujO7mYDanqXczifz" alt=""><figcaption></figcaption></figure>

**Result:**

* Basic rate increases due to wastage allocation
* Example rate change:
  * Before wastage: ₹191.50
  * After wastage: ₹199.83

***

### Finalizing the Receipt

* Repeat the same process for remaining lots
* Lastly, Define **Issue To.**
* Save the **Job Work Received Against Issue** document
* The receipt is now successfully recorded

***

### Reports & Verification

**Job Work Received Against Issue Report**

* View job-order-wise issue vs receipt details

<figure><img src="/files/oOi3L7hbyIllVqzJgPa2" alt=""><figcaption></figcaption></figure>

* You can also view "**Stock Query Report"** to Monitor real-time stock availability

***

### Final Cost Verification (Overwrite Lot Rate)

* Go to **Overwrite** **Lot Numbers Rate Module**
* Select the finished fabric item
* Click **Refresh**

<figure><img src="/files/objXN0MdkjnqzQNBZefE" alt=""><figcaption></figcaption></figure>

The finalized basic rate of the finished fabric is now updated in the system after dyeing and bleaching.

***

### Conclusion

This completes the **end-to-end mill production process flow in Logic ERP**, covering procurement, lot tracking, mill issue, job work receipt, wastage handling, and final cost calculation with full inventory control.


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