# Mill Dyeing Process from Grey Fabric to Finished Fabric

**YouTube:** [How to Configure Mill Dyeing Process from Grey Fabric to Finished Fabric?](https://www.youtube.com/watch?v=Ks8oWV5rJQI)

## How to Configure Mill Dyeing Process from Grey Fabric to Finished Fabric?

In this tutorial, we will walk you through the complete **Mill Production Process Flow in Logic ERP**, explaining each stage—from **master configuration** to **finished fabric receipt and cost finalization**.

***

### Overview of Pre-Configured Masters

Before starting the mill production process, ensure the following masters are already configured in the system. These master's will be used throughout the entire workflow.

***

### Mill Ledger Setup

* Navigate to **Setup → New Account Module**
* Create the required **Mill Ledgers**

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* These ledgers are used for **issuing stock to mills during production**

Item Master Configuration (Multiple Pack Sizes)

* Go to **Setup → Items → Multiple Pack Sizes**
* Create the following items:

**Raw Material**

* **Grey Fabric**
  * Treated as raw material
  * Issued for further processes such as **Dyeing** and **Bleaching**

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2FoHtZsynHesFQ21cXj9t9%2FItem%20-%20RM.png?alt=media&#x26;token=4fcd4ac2-851f-4c1e-b251-a86518e66179" alt=""><figcaption></figcaption></figure>

**Finished Goods**

* **Blue Fabric**
* **Navy Blue Fabric**
  * Represent final output after mill processing

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2FECuhaLKlx52ulZmMMGcV%2FItem%20-%20FG.png?alt=media&#x26;token=a7cf87e1-671c-4e85-9bb6-1740532dfb1d" alt=""><figcaption></figcaption></figure>

**Godown (Warehouse) Setup**

* Navigate to **Setup → Godown**
* Create multiple **Mill Godowns**

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* These godowns are used for:
  * Material movement
  * Proper inventory tracking
  * Process-wise stock control

***

### Creating the Purchase Order (Raw Material Procurement)

* Go to **Purchase Order Module**
* Enter:
  * Supplier Name
  * Item (Grey Fabric)
  * Quantity (generally ordered in bulk)
  * Rate

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2Fzen09keo3hafXxiTyjej%2FPO.png?alt=media&#x26;token=e2ae6ec2-758f-4236-b680-eb41ec58156d" alt=""><figcaption></figcaption></figure>

* Save the **Purchase Order**

***

### Purchase Chalan (Purchase Inward with Lot Tracking)

**Configuration Check**

Before creating the purchase chalan:

* Open **Configuration Settings**
* Enable:
  * **“Prompt for Lot Number for Every Item during PO Retrieval”**

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2FLZG8trcSDgRC9Z2tHLwK%2FPurchase%20Challan%20Configuration.png?alt=media&#x26;token=29e68ff8-dc1f-41fb-b3e0-9150fb4cc2f1" alt=""><figcaption></figcaption></figure>

**Retrieve Purchase Order**

* Select Supplier
* Click **Retrieve Order**
* Choose **Purchase Order Delivery Note**
* Select the relevant Purchase Order and click **OK**

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2FmQS8kuIlRYn0whc5d3Vg%2FRetrieve%20Order%20in%20Purchase%20Challan.png?alt=media&#x26;token=258591ce-5531-4e6d-b18d-30efb7022e71" alt=""><figcaption></figcaption></figure>

* Select the item and proceed

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2FjS1xbOTb5mXm5Zp3j3B9%2FChoose%20Item%20in%20Purchase%20Challan.png?alt=media&#x26;token=506a048b-2c4c-4a21-9e39-dd63da8099ab" alt=""><figcaption></figcaption></figure>

**Lot-Wise Entry**

* The **Lot-wise Quantity Breakup Window** opens
* Enter details provided by the supplier:
  * Lot Number
  * Bale / Taka Number
  * Quantity per lot

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2FsYLHL0QnPOv2DEGE0dgi%2FLOT%20Window.png?alt=media&#x26;token=f8dfcc96-03a6-4d53-bfb8-75c0a4435a26" alt=""><figcaption></figcaption></figure>

*Note:* Bulk fabric is often supplied in multiple lots, bales, or takas, and each must be recorded separately.

**Save Purchase Chalan**

* Verify all lot-wise entries

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2FLEALOZjHM39NSKRmUKb5%2FPurchase%20Challan%20with%20Retrieved%20LOT.png?alt=media&#x26;token=871eb091-804e-4738-9c85-23be07b4f57f" alt=""><figcaption></figcaption></figure>

* Select the appropriate **Godown**

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2Fxj2wmexowIGSU1JA9O2j%2FPrompt%20for%20Godown.png?alt=media&#x26;token=6e688ce3-5001-430f-8e34-c84f0297b1ad" alt=""><figcaption></figcaption></figure>

* Save the document

***

### Stock Transfer to Mill for Processing

* Go to **Stock Transfer - Godown-Wise**
* Select:
  * Mill Ledger
  * Source Godown
  * Destination (Mill) Godown

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2F2LBEzCv5pLBJYA5Zl3GS%2FGodown%20Transfer%20(Main%20-%20Raman)%20New.png?alt=media&#x26;token=c7dc36dd-f8cb-4e53-a15f-b79701c8bcce" alt=""><figcaption></figcaption></figure>

* Enter:
  * Grey Fabric details
  * Lot / Bale / Taka number
  * Quantity to be issued

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2FtEu4cKMK68HrzltEXSNV%2FSTO.png?alt=media&#x26;token=85b8fa93-a2a1-480f-95ce-39eac30764be" alt=""><figcaption></figcaption></figure>

* Save the stock transfer

This completes the **material issue to the mill** for dyeing or bleaching.

***

### Job Work Received Against Issue (Mill Processing Receipt)

**Configuration Setup**

Before recording receipt:

* Open **Job Work - Received Against Issue**&#x20;
* Click on **Configuration**
* Define:
  * **Lot Number Expression** (for automatic lot generation)
  * **Lot Rate Formula** (for accurate process-wise costing)

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2FjxEcsl7dPb3kbdJ5vPKB%2FConfiguration.png?alt=media&#x26;token=b0a99255-bb87-4aab-b2f8-7f66217357b0" alt=""><figcaption></figcaption></figure>

**Retrieve Stock Transfer**

* Click **Retrieve from Godown Stock Transfer**
* Select the relevant transfer document

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2FsQbKmxyZTQ5eBU4bBHdM%2FRet%20%2B%20STO.png?alt=media&#x26;token=ef5c08bd-7969-49de-a4f2-9523965e9d2f" alt=""><figcaption></figcaption></figure>

* The issued details are auto populated:
  * Issued Item Details (Grey Fabric)
  * Lot-wise issued quantity

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2F3lgmmgwJwaN0kHVk35xC%2FSTO%20-%20Details.png?alt=media&#x26;token=eed0401a-fa93-4d5b-92ff-ba3a0cb3d0db" alt=""><figcaption></figcaption></figure>

**Enter Receipt Details**

* Enter:
  * Bill Number
  * Additional Lot Number

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2FzLlYSVA4oT5L1ut9vtTE%2FBill%20Details.png?alt=media&#x26;token=22875ea5-a217-4b42-8706-91d68bd656a5" alt=""><figcaption></figcaption></figure>

* Click **Edit** under the *Received* option

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2FA0c8vq6Nm2qehvJwbaeV%2FClick%20to%20Edit.png?alt=media&#x26;token=53e9dd6f-09b9-4095-8304-647158e6e38f" alt=""><figcaption></figcaption></figure>

**For each lot, enter:**

* Finished Item Name
* Received Quantity
* Processing Rate
* Waste Quantity (if any)
* Godown for storing received stock

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2FapFKG4h35xWJAIuXxOdm%2FEdit%20FG%20Details.png?alt=media&#x26;token=935e7416-f40a-4eb1-9cd4-6dc548403870" alt=""><figcaption></figcaption></figure>

***Note**:*

* Lot numbers for finished items are **auto generated** based on configuration.
* The **Rate Pack** column displays the original purchase rate.

***

### Recording Additional Expenses

* Use the **Other Expense** column to record extra costs

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2FLoIwJVHI6BcJ8QvdzQSX%2FOther%20Expence.png?alt=media&#x26;token=08f09ffe-3b4f-4205-9da7-ac9363bc3c9e" alt=""><figcaption></figcaption></figure>

* Press **Space Bar** to open **Assembly Expense Details**

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2FVQ6F68SDMca32HHHbKjn%2FAsmb%20-%20Expence.png?alt=media&#x26;token=24460684-3209-4156-afe4-8ffd0c456473" alt=""><figcaption></figcaption></figure>

* Select or create expense heads from:
  * **Setup → Assembly Expense Module**

**Once added:**

* The **Basic Rate** of the received lot is automatically recalculated
* Final per-unit cost is updated accurately

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2FSheQAByhgqnFUFv0GQOj%2FAsmb%20Order%20Rate.png?alt=media&#x26;token=6ffe3222-8549-427f-bf7b-75180bb47d79" alt=""><figcaption></figcaption></figure>

***

### Waste / Shrinkage Handling

* Enter wastage or shrinkage quantity (e.g., 10 meters)
* Example:
  * Issued Quantity: 180 meters
  * Waste: 10 meters
  * Net Received: 170 meters

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2FWgKeDlMZcqiriHJK6DyQ%2FWastage.png?alt=media&#x26;token=e2186b4d-2699-497e-b442-950c455a82eb" alt=""><figcaption></figcaption></figure>

**Result:**

* Basic rate increases due to wastage allocation
* Example rate change:
  * Before wastage: ₹191.50
  * After wastage: ₹199.83

***

### Finalizing the Receipt

* Repeat the same process for remaining lots
* Lastly, Define **Issue To.**
* Save the **Job Work Received Against Issue** document
* The receipt is now successfully recorded

***

### Reports & Verification

**Job Work Received Against Issue Report**

* View job-order-wise issue vs receipt details

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2FHTErtRrddwcfyb96VVS5%2FReport.png?alt=media&#x26;token=2d468679-7dc5-410d-9129-9b39b7d34b00" alt=""><figcaption></figcaption></figure>

* You can also view "**Stock Query Report"** to Monitor real-time stock availability

***

### Final Cost Verification (Overwrite Lot Rate)

* Go to **Overwrite** **Lot Numbers Rate Module**
* Select the finished fabric item
* Click **Refresh**

<figure><img src="https://4031188996-files.gitbook.io/~/files/v0/b/gitbook-x-prod.appspot.com/o/spaces%2FXMVkjt8zqHBQX1c9QvFS%2Fuploads%2FFhW24xxorLJkBKVLaNAf%2FOverwrite%20lot.png?alt=media&#x26;token=28e48cc6-bf50-403a-8895-a00affa1e444" alt=""><figcaption></figcaption></figure>

The finalized basic rate of the finished fabric is now updated in the system after dyeing and bleaching.

***

### Conclusion

This completes the **end-to-end mill production process flow in Logic ERP**, covering procurement, lot tracking, mill issue, job work receipt, wastage handling, and final cost calculation with full inventory control.
